How optimising pallet flow performance can affect profitability

Estimated read time 3 min read

Flow storage is an essential component of pallet racking as it enables stock management to be handled more effectively and reduces forklift movements. You want to look at this process as a part of your wider manufacturing system that will include the arrival and storage of ingredients or items for production, your production process that may include the requirement for Vacuum conveying systems like the ones you can see at, right through to final delivery.  For businesses that are looking to implement a flow storage system, how can this benefit profitability and what tips can help to optimise the space?

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The basics of flow storage

Improving efficiency in a business is not just about installing the right handling equipment; it also requires the correct management system and racking, which altogether can boost efficiency by as much as 50 per cent.

A flow storage system is particularly beneficial where space is limited and efficient storage is crucial as this enables loads to be placed on the rack at one end and then move with the use of gravity to the other end for unloading. Once the load gets to the end and is removed, it allows the products behind to automatically move forward.

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Design of pallet flow systems

There are several things to consider when planning a pallet flow system. As with any used pallet racking, it’s important that the facilities meet your needs now and in the future in order to create a more cost-efficient system. It also needs to be strong enough to manage the required loads; vertically-adjustable beams are helpful for achieving this.

When planning a racking system you need to know the limitations of the space. For example, consider where lighting, sprinklers, girders and ductwork are located and the clearance space that is required.

A safe and productive system

Safety is a top priority with any type of used pallet racking, and understanding how your system will be used enables you to plan for some eventualities, such as damage to entry uprights from forklift machinery. There are a number of options to limit this, including column, rack and guardrail protectors in addition to weld bumpers.

Before specifying a particular type of racking, you also need to ensure it meets with any hygiene standards, particularly when used in the food and beverage and pharmaceutical industries. This means avoiding racks that have open space, flat spots or holes that could result in a contamination problem.

Once set up properly, these systems can increase storage space and improve the flow of inventory whilst enhancing efficiency, profitability and productivity.


The writer of this article currently manages his own blog moment for life and spread happiness and is managing to do well by mixing online marketing and traditional marketing practices into one.

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